Simulation, Connectivity & analytics

The digitisation of AM is a key priority for the NCAM. To this end, extensive simulation, connectivity and analytics research has been carried out across the full AM process chain, most recently showcased through our £14M Digital Reconfigurable AM facility for Aerospace (DRAMA) project. Examples of ongoing research within these areas include:

Capabilities

This area underpins the digitally-connected NCAM and enables practical evaluation and usage of state-of-the-art predictive and analytical capabilities, which can aid the implementation of AM. The key areas of expertise relevant to AM are:

Simulation:

• AM build process and post processing simulation
• Powder particle and spreading simulation
• AM facility layout and process optimisation

Connectivity:

• Machine-to-cloud integration
• Digitally-connected AM facilities ("Digital Twin")
• Digital production process flow

Analytics:

• Predictive parts and build quality models
• Vision system performing defect recognition using XCT inspection of AM parts

Additional fundamental capabilities:

• Numerical methods
• Finite element / volumes analysis
• DEM (particle modelling)
• Analytical methods
• Multi-physics modelling
• Simulation automation and app development
• Programming and scripting
• Cost modelling
• Discrete event simulation
• Business and supply chain modelling
• Schedule optimisation
• Virtual assurance

Meet The Team